Loading...
26 results
Search Results
Now showing 1 - 10 of 26
- Laying Ground for Automated Manhole Inspection – a ReviewPublication . Jorge, Filipe; Costelha, Hugo; Neves, CarlosAlthough advances have been made in reducing the time needed for manhole inspection, the procedure is still mostly done manually, with workers having to enter and visually assess the areas being inspected. There is also a growing need to have these structures inspected regularly, in order to prevent casualties and services interruption, as well as the higher cost of rebuilding instead of repairing these structures, which is possible only if pathologies are identified at early stages. This situation renders the task a good target for automation. This paper reviews a set of existing manhole, tunnel and duct inspection systems to ascertain the main features required for the task, as well as the technologies currently used. Most of the present-day solutions are rather expensive and cumbersome, requiring the deployment of relatively heavy equipment and specialized personnel to operate them. With the recent development of laser range sensors and depth (RGBD) cameras with small form factors and weights, the development of solutions with higher portability and lower cost become feasible. Such a solution could improve considerably the rate at which manholes are inspected, and the technology could be used to generate textured models to be analyzed and reported by a remotely located specialist, both online and offline. The work presented here lays the ground for the development of such a system in our research group who has been working on low-cost systems for the generation of 3D textured models for automated inspection.
- Developing an OPC UA Server for CNC MachinesPublication . Martins, André; Lucas, João; Costelha, Hugo; Neves, CarlosThis paper addresses the concept of Industry 4.0 from the perspective of the molds industry, a key industry in today’s industrial panorama. With its constant modernization, several technologies have been introduced, in particular regarding machining equipment. With each brand and model requiring different (proprietary) interfaces and communication protocols, this technological diversity renders the automatic interconnection with production management software extremely challenging. In this paper a methodology to build monitoring solutions for machining devices is defined, based on the main equipment and operations used by molds industry companies. For a standardized approach, OPC UA is used for high-level communication between the various systems. As a key result of this paper, and given the variety of monitoring systems and communication protocols, the developed approach combines various different machine interfaces on a single system, in order to cover a relevant subset of machining equipment currently in use by the molds industry. This kind of all-in-one approach will give production managers access to the information needed for a continuous monitoring and improvement of the entire production process.
- CNC Machines Integration in Smart Factories using OPC UAPublication . Martins, André; Lucas, João; Costelha, Hugo; Neves, CarlosThis paper examines the idea of Industry 4.0 from the perspective of the molds industry, a vital industry in today’s industrial panorama. Several technologies, particularly in the area of machining equipment, have been introduced as a result of the industry’s constant modernization. This technological diversity makes automatic interconnection with production management software extremely difficult, as each brand and model requires different, mostly proprietary, interfaces and communication protocols. In the methodology presented in this paper, a development of monitoring solutions for machining devices is defined supporting the leading equipment and operations used by molds industry companies. OPC UA is employed for high-level communication between the various systems for a standardized approach. The approach combines various machine interfaces on a single system to cover a significant subset of machining equipment currently used by the molds industry, as a key result of this paper and given the variety of monitoring systems and communication protocols. This type of all-in-one approach will provide production managers with the information they need to monitor and improve the complete manufacturing process.
- Localization and navigation of a mobile robot in an office-like environmentPublication . Alves, Paulo; Costelha, Hugo; Neves, CarlosThis article focuses on the localization and navigation of a mobile differential robot in an indoor office-like environment. These are fundamental issues to service robotics, which is a branch with a strong market growth. The work implements a vision tracking system, environment mapping, route planning and navigation for an autonomous robot application inside services buildings. One goal of the methodology is its application with low cost equipment. The test bed chosen was a Pioneer P3-DX robot [16] in a service building, with an attached USB webcam, pointed at the ceiling to take advantage of the position of the light fixtures as natural landmarks. The robot location is estimated through two distinct probabilistic methods: a particle filter, when there is no information about the starting location of the robot, and the Kalman filter, given the convergence of the particle filter. Both methods use the detection of light fixtures together with the robot kinematics as information to estimate the pose. The mapping of the environment and its obstacles is obtained from the localization estimates and the information gathered by ultrasound sensors, representing the entire navigation space discretized in the form of an occupation grid. Planning the navigation path is determined by a simple search algorithm, namely the Wavefront algorithm, based on the information contained in the occupancy grid. For a given path, navigation is performed with obstacle avoidance using the virtual forces method. Replanning is used to recover from local minima situations.
- User-Experience with Haptic Feedback Technologies and Text Input in Interactive Multimedia DevicesPublication . Silva, Bruno; Costelha, Hugo; C. Bento, Luis; Barata, Marcio; Assuncao, PedroRemote control devices are commonly used for interaction with multimedia equipment and applications (e.g., smart TVs, gaming, etc.). To improve conventional keypad-based technologies, haptic feedback and user input capabilities are being developed for enhancing the UX and providing advanced functionalities in remote control devices. Although the sensation provided by haptic feedback is similar to mechanical push buttons, the former offers much greater flexibility, due to the possibility of dynamically choosing different mechanical effects and associating different functions to each of them. However, selecting the best haptic feedback effects among the wide variety that is currently enabled by recent technologies, remains a challenge for design engineers aiming to optimise the UX. Rich interaction further requires text input capability, which greatly influences the UX. This work is a contribution towards UX evaluation of remote control devices with haptic feedback and text input. A user evaluation study of a wide variety of haptic feedback effects and text input methods is presented, considering different technologies and different number of actuators on a device. The user preferences, given by subjective evaluation scores, demonstrate that haptic feedback has undoubtedly a positive impact on the UX. Moreover, it is also shown that different levels of UX are obtained, according to the technological characteristics of the haptic actuators and how many of them are used on the device.
- Supporting the Design, Commissioning and Supervision of Smart Factory Components through their Digital TwinPublication . Martins, André; Costelha, Hugo; Neves, CarlosIn a context of greater complexity of Smart Factories, the commissioning time for automated systems needs to be shortened. The use of virtual commissioning tools is a good contribution to achieve this goal. Ideally, those tools should be part of a virtual engineering environment sharing same virtual model, the digital twin, through the complete lifecycle of the automated system, namely the project, simulation, implementation and execution/monitoring/supervision and, eventually decommissioning phases. Such vision includes a digital twin with a broader use, which is consistent with the real system and one that can be used after the early design and commissioning phases. Finding a complete set of tools able to comply with the above requirements can be extremely challenging. In this paper we explore the use of the ABB RobotStudio software combined with the OPC UA standard with this vision in mind. Methodologies were defined to integrate both new generation and legacy equipment, as well as robot controllers and guidelines for equipment development. A key result of this work is the development of a set of virtual engineering tools and methodologies based on OPC UA and implemented using RobotStudio in order to accomplish the complete lifecycle support of an automated system, from the project and simulation phases, to the monitoring and supervision phases, suitable for integration in Industry 4.0 factories. Results are described for a test scenario with different devices.
- Shop Floor Virtualization and Industry 4.0Publication . Martins, André; Costelha, Hugo; Neves, CarlosThis paper addresses one of the key components in today’s industrialization approach: virtualization. The work describes the virtualization of a typical production process, the digital twin in the scope of Industry 4.0, involving different devices, such as robotic arms, conveyors, automatic warehouses and vision systems. It includes both legacy and recent equipment, with different characteristics and communication capabilities, ranging from RS232 serial communication to TCP/IP-based communication, or even I/O-based interaction for devices with no communication capabilities. The developed approach aims at industrial implementations, while allowing for educational purposes. For a standardized approach, the OPC UA protocol is used for high-level communication between the various systems. Several results are described showing the success of the methodology and application.
- Digital Twin Development for a Quality Control CellPublication . Marcella Cavalcanti; Costelha, Hugo; Neves, Carlos; Martins, André; Luís PerdigotoThe Digital Twin is one of the enabling technologies of Industry 4.0, Cyber-Physical Systems and Smart Factories. In this context, Digital Twins can be developed for being employed through the entire lifecycle of a system, for design, operation, monitoring, maintenance, and even fault prediction and reconfiguration. This paper describes the development of a Digital Twin for a Quality Control cell that is part of a larger manufacturing process in the automotive industry. The virtual environment was built using ABB RobotStudio, the communication between devices in the cell was implemented with OPC UA (UA. NET and open62541), and the process data are registered in a database using MySQL. The results show a fully functional simulation of the cell's behaviour and future development will include the connection of the Digital Twin with the real system.
- Flexible Manufacturing Systems Through the Integration of Asset Administration Shells, Skill-Based Manufacturing, and OPC UAPublication . Martins, André; Costelha, Hugo; Neves, Carlos; Cosgrove, John; Lyons, JohnThe advent of Industry 4.0 has created a need for more flexible and adaptable manufacturing systems. This paper proposes the integration of AAS (Asset Administration Shells), SBM (Skill-based manufacturing) and OPC UA (Open Platform Communications Unified Architecture), to enable more flexible manufacturing systems. The integration of these concepts provides a solution for achieving faster and easier dynamic reconfiguration in manufacturing systems, which is essential for fulfilling the demand of customization and flexibility in modern production systems. An Asset Administration Shell provides a standardized structure for describing assets and their administration, while Skill-based manufacturing enables the deployment of task-oriented machines that can self-configure, self-diagnose, and self-optimize their performance. The use of OPC UA as a communication protocol ensures that these systems can communicate with one another in a secure and reliable way. This paper presents a conceptual framework for the integration of these three open technologies. This framework contributes to having a single interface and source of information for every asset, which can lead to increased efficiency by reducing changeover times, thus reducing the overall cost in flexible manufacturing system scenarios. Future work will focus on the implementation and validation of this framework in a real-world manufacturing setting.
- Technical database on robotics-based educational platforms for K-12 studentsPublication . Costelha, Hugo; Neves, CarlosEducational robotics has had an increasing growth in the past years, mainly in teaching Science, Technology, Engineering, Arts and Mathematics (STEAM). These robotics-based learning methods have since gone from home to be used every day in school learning activities. There still is, however, a big moat from the available resources and the effective use of these tools by teachers in K-12 schools. This study aims to gather in a single location a dataset of most available educational robotic platforms and related learning materials. The goal is to have this knowledge open, freely accessible and editable by manufactures and learning resources providers, helping to increase the adoption of educational robotics in STEAM education.
- «
- 1 (current)
- 2
- 3
- »