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Almeida, Henrique de Amorim

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  • Fashion Products Through Digital Manufacturing - A Case Study With FDM Technology
    Publication . Spahiu, Tatjana; Almeida, Henrique; Manavis, Athanasios; Kyratsis, Panagiotis
    We live in a digital world comprising the use of computer systems applicable to every process of manufacturing. Digital manufacturing is present in almost all areas of production by linking systems and process required from conceptualization to the final product. Through the use of digital manufacturing fashion products are designed and manufactured. Case studies of using the tools of 3D CAD software modeling to create novel products as textile structures, accessories and shoes parts as heels are presented. Taking inspiration from several sources, customized models are designed and with the great power of additive manufacturing as FDM technology, a non-expensive compared to the other types of additive manufacturing technologies, is implemented in the manufacturing of 3D CAD models. Without restriction on design, 3D models generated form CAD software are print directly by avoiding other process related to traditional manufacturing. The rise of new technologies in digital manufacturing releases new opportunities for companies to foster productivity, customization and sustainability.
  • International Conference on Progress in Digital and Physical Manufacturing ProDPM'19 - Book of Abstracts
    Publication . Almeida, Henrique; Vasco, Joel; Marto, Anabela; Capela, Carlos; Freitas, Dino; Craveiro, Flávio; Bártolo, Helena; Coelho, Luís; Correia, Mário; Vieira, Milena; Ruben, Rui
    The “Progress in Digital and Physical Manufacturing” book contains keynotes and papers presented at the first International Conference on Progress in Digital and Physical Manufacturing (ProDPM'19), organized by the School of Technology and Management (ESTG) of the Polytechnic Institute of Leiria (IPLeiria), from the 2nd to the 4th of October 2019. This international conference aims to provide a major international forum for the scientific exchange of multi-disciplinary and inter-organisational aspects performed by academics, researchers and industrial partners in order to exchange ideas in the field of digital and physical manufacturing and related areas. It represents a significant contribution to the current advances in industrial digital and physical manufacturing issues as it contains topical research in this field. The ProDPM'19 conference expects to foster networking and collaboration among participants to advance the knowledge and identify major trends in the field. The conference addresses to industrial challenges focused on current market demands and actual technological trends, such as mass customization, new business and industrial models or predictive engineering. Its contribution in science and technology developments leads to more suitable, effective and efficient products, materials and processes, generating added-value for the Industry and promoting the awareness of the role and importance of the digital and physical manufacturing development in the society. This book is, therefore, an essential reading for all of those working on digital and physical manufacturing, promoting better links between the academia and the industry. The conference papers will cover a wide range of important topics like additive manufacturing, biomanufacturing, advanced and smart manufacturing technologies, rapid tooling, microfabrication, virtual environments, simulation and 3D CAD and data acquisition, materials and collaborative design.
  • Structural optimisation for medical implants through additive manufacturing
    Publication . Al-Tamimi, Abdulsalam Abdulaziz; Almeida, Henrique; Bártolo, Paulo
    Advanced manufacturing techniques are being explored to fabricate degradable and non-degradable, porous or non-porous implants for medical applications. These implants have been designed using standard computer-aided design (CAD) and computer-aided engineering (CAE) tools and produced in a multitude of materials. The recent use of optimisation tech niques, mainly topology optimisation, allows the development of additive manufactured medical devices with improved performance. This review discusses the combined use of optimisation techniques and additive manufacturing to produce biocompatible and biodegradable scafolds for tissue engineering with improved mechanical and permeability properties; metallic lattice structures with reduced weight and minimal stress shielding efect; and lightweight personalised orthopae dic implants. Three optimisation routes are considered: topology optimisation; triply periodic minimal surfaces that can be manipulated by means of the equations parameters to optimise the overall performance; and the use of repetitive structures that are optimised as unit cells under certain conditions to compose a bulk object. Major limitations and research challenges are highlighted and discussed.
  • Industry 4.0 for fashion products – Case studies using 3D technology
    Publication . Spahiu, T.; Manavis, A.; Kazlacheva, Z.; Almeida, H.; Kyratsis, P.
    The Fourth Industrial Revolution is based on digitalization where virtual and physical systems of manufacturing are linked and operate together. Fashion products are of a great interest not only as items used to cover and protect the body but even to express individuality, personality and attractiveness. Due to the high interest of consumers for fashion items or products, fashion industry is one of the most important industries globally due to its effect on economic growth. As a result, companies try to invest continually on new technologies by implementing them in various processes of production. The aim of this paper is to present here the implementation of advanced technologies for various fashion products as garments, jewelery and accessories. These products are modelled, evaluated and produced by using 3D modelling software, simulation and additive manufacturing as some of the pillars of Industry 4.0 will be presented. The reduced time, waste and advantages to create, visualize and evaluate products at early stages of product creation are some of the advantages of these technologies, part of Industry 4.0 in the fashion industry.
  • Evaluation of the structural strength of anisotropic PLA components manufactured by 3D printing
    Publication . Ramalho, Armando; Freitas, Dino; Amorim Almeida, Henrique
    Predicting the mechanical strength of components manufactured by additive processes is a challenging task that is difficulted by the complexity of the geometries fabricated by these processes, along with the anisotropy enhanced by the layer-by-layer manufacturing method and the difficulty in quickly obtaining the elastic and strength properties of the materials, which are strongly influenced by the manufacturing parameters. The use of 3D CAD models in the design phase of components manufactured by 3D printing facilitates the use of the finite element method in assessing their strength and simulating their in-service behavior. However, the finite element analysis of 3D printed parts using anisotropic material behaviour are rare and restricted to simple geometries. To deal with the anisotropy of materials, intense research has been carried out for the last decades in the field of evaluating the mechanical strength of composite materials, introducing several specific failure criteria. In this article, the in-service behaviour of PLA components manufactured by 3D printing is simulated, applying criteria usually used in the study of composite materials to evaluate their mechanical strength. The simulation through the finite element method was developed on the Hexagon Marc/Mentat software, using the Maximum Stress and Hoffman failure criteria.
  • Biofabrication and the Medical Field: Which is the scenario for 2030?
    Publication . Serrano, Emanuel S.; Vitorino, Liliana Coutinho; Almeida, Henrique de Amorim
  • Progress in Digital and Physical Manufacturing
    Publication . Almeida, Henrique A.; Vasco, Joel C.
    This book contains selected papers from the First International Conference on Progress in Digital and Physical Manufacturing (ProDPM'19), organized by the School of Technology and Management (ESTG) of the Polytechnic Institute of Leiria (IPL). It presents a significant contribution to the current advances in digital and physical manufacturing issues as it contains topical research in this field. The book content is of interest to those working on digital and physical manufacturing, promoting better links between the academia and the industry. The conference papers cover a wide range of important topics like biomanufacturing, advanced rapid prototyping technologies, rapid tooling and manufacturing, micro-fabrication, 3D CAD and data acquisition, and collaborative design.
  • Advanced technologies for shoe sole production
    Publication . Spahiu, Tatjana; Almeida, Henrique; Ascenso, Rita M. T.; Vitorino, Liliana; Marto, Anabela
    Advanced technologies for modelling and production are an important part in the whole process of product manufacturing. These advancements have changed the way of product development and play an important role in customization. In the footwear industry, as in any other industry, the use of these technologies is widely spread. Footwear comfort is one of the main selection criteria for purchase. Considering this fact, a case study of different steps for shoe designing according to individual foot shape will be presented. Taking into consideration the aesthetics of the sole and in a more sustainable view, through topological optimization reducing of material wastage for sole production will be presented. By means of the topological optimization in the shoe design process, sole optimization is realized. As a part of personalization, feet’s plantar pressure maps taken from 1 participant gave a better explanation of weight distribution of each foot. Following, sole personalization according the plantar pressure maps for each foot gives the possibility to obtain the best least material design according to the feet’s pressure while maintaining biomechanical performance.
  • Numerical Calculations in Tissue Engineering
    Publication . Almeida, Henrique de Amorim; Bártolo, Paulo J.
    The design of optimized scaffolds for tissue engineering is a key topic of research, as the complex macro- and micro- architectures required for a scaffold depends not only on the mechanical properties, but also on the physical and molecular queues of the surrounding tissue within the defect site. Thus, the prediction of optimal features for tissue engineering scaffolds is very important for its mechanical, vascular or topological properties. The relationship between high scaffold porosity and high mechanical properties is contradictory, as it becomes even more complex due to the scaffold degradation process. A scaffold design strategy was developed, based on the finite element method, to optimise the scaffold design regarding the mechanical and vascular properties as a function of porosity. Scaffolds can be considered as a LEGO structure formed by an association of small elementary units or blocks. In this research work, two types of family elementary scaffold units were considered: non-triple periodic minimal surfaces and triple periodic minimal surfaces that describe natural existing surfaces. The main objective of this work is to present the undergoing research based on numerical simulations for the evaluation and prediction of the scaffold's behaviour under structural and vascular loading, and its topological optimisation.
  • Sustainability Based on Biomimetic Design Models
    Publication . Henrique A. Almeida; Oliveira, Eunice S. G.
    Ecodesign is an approach to designing products with special consideration for the environmental impacts of the product’s life cycle. In a lifecycle assessment, the life cycle of a product is usually divided into procurement, manufacture, use, and disposal. Ecodesign is a growing responsibility and understanding of our ecological footprint on the planet. It is imperative to search for new productive solutions that are environmentally friendly and lead to a reduction in the consumption of materials and energy while maintaining the desired performance of the products. Bearing this in mind, additive manufacturing has the capability of producing components with the lowest amount of raw material needed and the highest geometrical complexity. This work aims to present novel bioinspired design methodologies for the production of additive manufacturing products with lower amounts of material and higher performance. The bioinspired design considers natural cellular-based concepts for the definition of novel product definitions.