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- International Conference on Progress in Digital and Physical Manufacturing ProDPM'19 - Book of AbstractsPublication . Almeida, Henrique; Vasco, Joel; Marto, Anabela; Capela, Carlos; Freitas, Dino; Craveiro, Flávio; Bártolo, Helena; Coelho, Luís; Correia, Mário; Vieira, Milena; Ruben, RuiThe “Progress in Digital and Physical Manufacturing” book contains keynotes and papers presented at the first International Conference on Progress in Digital and Physical Manufacturing (ProDPM'19), organized by the School of Technology and Management (ESTG) of the Polytechnic Institute of Leiria (IPLeiria), from the 2nd to the 4th of October 2019. This international conference aims to provide a major international forum for the scientific exchange of multi-disciplinary and inter-organisational aspects performed by academics, researchers and industrial partners in order to exchange ideas in the field of digital and physical manufacturing and related areas. It represents a significant contribution to the current advances in industrial digital and physical manufacturing issues as it contains topical research in this field. The ProDPM'19 conference expects to foster networking and collaboration among participants to advance the knowledge and identify major trends in the field. The conference addresses to industrial challenges focused on current market demands and actual technological trends, such as mass customization, new business and industrial models or predictive engineering. Its contribution in science and technology developments leads to more suitable, effective and efficient products, materials and processes, generating added-value for the Industry and promoting the awareness of the role and importance of the digital and physical manufacturing development in the society. This book is, therefore, an essential reading for all of those working on digital and physical manufacturing, promoting better links between the academia and the industry. The conference papers will cover a wide range of important topics like additive manufacturing, biomanufacturing, advanced and smart manufacturing technologies, rapid tooling, microfabrication, virtual environments, simulation and 3D CAD and data acquisition, materials and collaborative design.
- Sustainability in extrusion-based additive manufacturing technologiesPublication . Freitas, Dino; Henrique A. Almeida; Bartolo, Helena; Bártolo, Paulo J.Growing environmental and social concerns about human society’s impact on the natural environment have been pushing sustainable development issues into the front line of public policies. The degradation of natural resources has been aggravated by several other factors: the actual lifestyle of consumer societies, the rapid growth of emerging countries, rising inequalities among regions, and the reduction of the life cycle time for each product requiring a high consumption of limited resources. Sustainable industrial practices can contribute to the development of more sustainable products and processes. It is critical to apply eco-design principles and develop greener products and production processes, reducing impacts associated with its production and consumption. An environmental impact assessment should be taken into account from the early design and production phases, through all the stages of a product’s life until disposal. As public interest in additive manufacturing grows, its increasing usage for the production of final parts can support a drive towards more sustainable manufacturing processes. To introduce sustainability awareness during extrusion-based additive manufacturing productions, a study of the production of a part in terms its building orientation and internal filling, regarding the production time, energy consumption and end-of-life scenarios is considered. By combining the additive processes with eco-design, a higher awareness is possible, which results in added value to the produced parts while maintaining the part’s objective performance.
- Customizing insulation material properties for building retrofitting : from infrared thermography to additive manufacturingPublication . Craveiro, Flávio; Bartolo, Helena; Duarte, José Pinto; Bàrtolo, P. J.The European Commission proposed a recast to the Energy Efficiency Directive with a target of 30% energy efficiency for 2030. Buildings are the largest energy consumers sector in EU. To reduce the energy consumption of existing buildings and promote energy efficiency retrofit, it is important to improve the thermal performance of the building envelope, acting on thermal bridges to enhance the optimal thermal comfort for building occupants. In this work, a customized solution is proposed combining IR thermography and a generative computer tool to design a functionally graded insulation layer tailored to specific conditions, resulting in a material efficient design reducing weight and material usage. AM technologies were then used to produce a scaled prototype.
- Improved numerical methods in reliability analysis of suspension roof jointsPublication . Priadko, I.N.; Mushchanov, V.P.; Bartolo, Helena; N.I. Vatin; I.N. RudnievaModern structures require more complex designs. There is an increased need for accurate approaches to assessing uncertainties in loads, geometry, material properties, and operational environments. However, information is scarce on the reliability of suspension roofs together with their joints. There is an urgent need for estimating stress-strain state and reliability of welded joints, so recommendations can be given based on the obtained data. In this paper, reliability of large-span suspension roofs was investigated and a fundamental approach is proposed for reliability determination of these joints at the design phase of suspension rod roofs. In this work, several joints were investigated: supporting joints between rigid threads and external/internal contours, intermediate joints of top /lower chords of supporting threads, as well as joints between vertical/horizontal links and supporting thread of a roof. To measure reliability of joints, logic and probabilistic methods were used conjointly with other methods based on mathematical statistics. The proposed approach can be applied to design of suspension roof systems and help to develop better designs for better safety, quality control and efficiency of these structures, providing economic and social benefits. © Priadko I.N., Mushchanov V.P., Bartolo E., Vatin N.I., Rudnieva I.N., 2016.
- An automated system for 3D printing functionally graded concrete-based materialsPublication . Craveiro, Flávio; Nazarian, Shadi; Bartolo, Helena; Bartolo, Paulo Jorge; Duarte, José PintoIn recent years, the interest in developing additive manufacturing (AM) technologies in the architecture, engineering and construction (AEC) industry has increased, motivated by the potential to support greater formal complexity. In this context, AM has been largely used to design and fabricate physical parts with homogeneous materials. This paper proposes a new strategy, aimed at the design and fabrication of functionally graded concrete parts with specific thermo-mechanical performance. The paper describes the development of the AM system to materialize such parts. The computational tool developed to design the material to meet specific performance requirements, and the design and testing of the material are described elsewhere. A functionally graded concrete part obtained by replacing sand with cork was produced and is evaluated.