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Joining of Polyethylene Using a Non-Conventional Friction Stir Welding Tool

datacite.subject.fosEngenharia e Tecnologia::Engenharia dos Materiais
datacite.subject.sdg03:Saúde de Qualidade
datacite.subject.sdg12:Produção e Consumo Sustentáveis
datacite.subject.sdg13:Ação Climática
dc.contributor.authorPereira, Miguel A. R.
dc.contributor.authorGalvão, Ivan
dc.contributor.authorCosta, José Domingos
dc.contributor.authorLeal, Rui M.
dc.contributor.authorAmaro, Ana M.
dc.date.accessioned2026-07-21T10:31:33Z
dc.date.available2026-07-21T10:31:33Z
dc.date.issued2022
dc.description.abstractThe objective of the current study was to butt-weld 6 mm-thick polyethylene (PE) plates by friction stir welding (FSW) using a non-conventional stationary shoulder tool. The welds were performed with an unheated shoulder and with a shoulder temperature of 85 C. Additionally, rotational speeds of 870, 1140 and 1500 rpm; welding speeds of 60 and 120 mm/min; and plunge depths of 5.5 and 5.7 mm were used. The influence of these parameters on morphology, hardness, ultimate tensile strength, elongation at break and fracture modes was evaluated. Shoulder heating proved to be crucial for the optimization of PE joints by FSW, as it clearly improved joint efficiency. Furthermore, shoulder heating promoted the reduction in internal and external defects, such as porosity and surface burning. Defect-free weld seams were obtained with higher rotational speeds and a lower welding speed. A maximum joint efficiency of about 97% was achieved with a shoulder temperature of 85 C, a rotational speed of 1500 rpm, a welding speed of 60 mm/min and a plunge depth of 5.7 mm. A weld with the average joint efficiency of 92% was produced at 120 mm/min, which based on the literature found is the highest welding speed reported that achieved a joint efficiency above 90%.eng
dc.description.sponsorshipThis research is sponsored by national funds through FCT—Fundação para a Ciência e a Tecnologia, under the project UIDB/00285/2020. The author Miguel A. R. Pereira is supported by the FCT through 2021.07543.BD fellowship.
dc.identifier.citationPereira, M.A.R.; Galvão, I.; Costa, J.D.; Leal, R.M.; Amaro, A.M. Joining of Polyethylene Using a Non-Conventional Friction Stir Welding Tool. Materials 2022, 15, 7639. https://doi.org/10.3390/ma15217639
dc.identifier.doi10.3390/ma15217639
dc.identifier.urihttp://hdl.handle.net/10400.8/16632
dc.language.isoeng
dc.peerreviewedyes
dc.publisherMDPI
dc.relationCentre for Mechanical Enginnering, Materials and Processes
dc.relation.hasversionhttps://www.mdpi.com/journal/materials
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/
dc.subjectFriction stir welding
dc.subjectPolyethylene
dc.subjectStationary shoulder
dc.subjectHeated tool
dc.subjectJoint efficiency
dc.subjectWeld defects
dc.titleJoining of Polyethylene Using a Non-Conventional Friction Stir Welding Tooleng
dc.typejournal article
dspace.entity.typePublication
oaire.awardNumberUIDB/00285/2020
oaire.awardTitleCentre for Mechanical Enginnering, Materials and Processes
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UIDB%2F00285%2F2020/PT
oaire.citation.endPage15
oaire.citation.issue15
oaire.citation.startPage1
oaire.citation.titleMaterials
oaire.fundingStream6817 - DCRRNI ID
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.affiliation.nameLIDA / ESAD.CR
person.familyNameLeal
person.givenNameRui
person.identifier.ciencia-id001C-1230-7699
person.identifier.orcid0000-0001-6416-0191
person.identifier.ridF-4418-2017
person.identifier.scopus-author-id18434853300
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
relation.isAuthorOfPublication46bc598a-4575-4726-aedf-11a2a2cf771e
relation.isAuthorOfPublication.latestForDiscovery46bc598a-4575-4726-aedf-11a2a2cf771e
relation.isProjectOfPublication0a3418ca-35b9-4670-a826-154cceca5a89
relation.isProjectOfPublication.latestForDiscovery0a3418ca-35b9-4670-a826-154cceca5a89

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