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- Rosin Based Composites for Additive ManufacturingPublication . Sousa, Dora; Biscaia, Sara; Viana, Tânia; Gaspar, Miguel Belbut; Mahendra, Vidhura; Mohan, Saeed D.; Mateus, Artur; Mitchell, GeoffreyRosins are the non-volatile exudates of pine resins with hydrophobic characteristics that are widely used as a precursor for many industrial applications. In this paper we discuss the nature, process and its applications as a matrix for a composite material for additive manufacturing. The composite material has been tailored to chemical and mechanical properties with respect to their applications.
- 3D printed poly(E-caprolactone)/Hydroxyapatite scaffolds for bone tissue engineering: A comparative study on a Composite Preparation by Melt blending or solvent casting techniques and the influence of bioceramic content on scaffold propertiesPublication . Biscaia, Sara; Branquinho, Mariana V.; Alvites, Rui D.; Fonseca, Rita; Sousa, Ana Catarina; Pedrosa, Sílvia Santos; Caseiro, Ana R.; Guedes, Fernando; Patrício, Tatiana; Viana, Tânia; Mateus, Artur; Maurício, Ana C.; Alves, NunoBone tissue engineering has been developed in the past decades, with the engineering of bone substitutes on the vanguard of this regenerative approach. Polycaprolactone-based scaffolds are fairly applied for bone regeneration, and several composites have been incorporated so as to improve the scaffolds’ mechanical properties and tissue in-growth. In this study, hydroxyapatite is incorporated on polycaprolactone-based scaffolds at two different proportions, 80:20 and 60:40. Scaffolds are produced with two different blending methods, solvent casting and melt blending. The prepared composites are 3D printed through an extrusion-based technique and further investigated with regard to their chemical, thermal, morphological, and mechanical characteristics. In vitro cytocompatibility and osteogenic differentiation was also assessed with human dental pulp stem/stromal cells. The results show the melt-blending-derived scaffolds to present more promising mechanical properties, along with the incorporation of hydroxyapatite. The latter is also related to an increase in osteogenic activity and promotion. Overall, this study suggests polycaprolactone/hydroxyapatite scaffolds to be promising candidates for bone tissue engineering, particularly when produced by the MB method.
- Fabrication of Poly(Glycerol Sebacate)-Poly(ε-Caprolactone) Extrusion-Based Scaffolds for Cartilage RegenerationPublication . Reis, D.; Biscaia, S.; Seabra, I. J.; Veloso, A.; Morouço, P.Cartilage related diseases are on the top list concerns of the World Health Organization, being the prevention of articular cartilage degeneration a major health matter for which there are few effective solutions. Using an extrusion-based approach and a polyester elastomer it was aimed to produce 3D structures with controlled architecture and with closer mimicry to cartilage native tissue. The obtained constructs demonstrated high reliability, being the addition of poly (glycerol sebacate) a procedure to enhance the properties of the constructs.
- A Novel Biomanufacturing System to Produce Multi-Material Scaffolds for Tissue Engineering: Concept and Preliminary ResultsPublication . Viana, T.; Biscaia, S.; Dabrowska, E.; Franco, M.; Carreira, P.; Morouço, P.; Alves, N.This research work aims to validate a new system that enables the fabrication of multimaterial 3D structures using poly(e-caprolactone) and sodium alginate for potential use in Tissue Engineering applications. To produce multi-material scaffolds for Tissue Engineering, accurate techniques are needed to obtain three-dimensional constructs with clinically appropriate size and structural integrity. This paper presents a novel biomanufacturing system which can fabricate 3D scaffolds with precise shape and porosity, through the control of all fabrication modules by an integrated computational platform. The incorporation of a clean flow unit and a camera makes it possible to produce scaffolds in a clean environment and provides a monitoring tool to analyse constructs during the production, respectively.
- Traffic Vertical Signposting: Materials Characterization and Structural Numerical SimulationPublication . Franco, M.; Fonseca, R.; Gomes, S.; Biscaia, S.; Brites, F.; Pascoal-Faria, P.; Mateus, A.The existing metallic solutions used for vertical traffic signs are associated with higher costs and environmental issues due to their manufacturing and degradation, when compared with polymeric solutions. Thus, the development of vertical signs considering the injection from polymeric materials in order to overcome problems related with sustainability, maintenance costs, and to achieve higher resistance to corrosion assumes nowadays an important role. The use of ecofriendly and innovative products considering the industrial waste combined with synthetic polymers performing the appropriate mechanical properties, can also be studied to find out new solutions that allow to solve the aforementioned problems. Additionally, these innovative vertical signs can contribute to avoid vandalism events related with theft and graffiti activities. This work presents the prior materials investigation and the structural design of vertical signs that are intended to be produced through polymer injection. Three main steps were considered: i) materials research, ii) materials characterisation through the analysis of polycarbonate resin isolated and in different sets of mixtures with different concentrations through tensile testing and static water contact angle measurements to find the optimal material composition; and iii) structural numerical simulation considering polycarbonate resin and using the current standard EN 12899-1 [1] to compute wind resistance, temporary and permanent deflections. Both experimental and numerical results led to an optimized proposal of the vertical signposting structural design.
- The Use of Polypropylene and High-Density Polyethylene on Cork Plastic Composites for Large Scale 3D PrintingPublication . Brites, Fernando; Malça, Cândida; Gaspar, F.; Horta, J. F.; Franco, M. C.; Biscaia, S.; Mateus, A.This work focuses on studying the possibility of 3D printing of composite materials composed by cork and a polymer matrix (CPC). Initially the cork was mixed with two types of polymers (HDPE and PP) in different proportions and later processed using extrusion and injection. The composites were tested to study the physical, chemical and mechanical properties. The material was then tested on a large-scale 3D printer to study its feasibility and the ability to produce new products through 3D printing. Attention was focused on the use of pure cork, varying the concentration of cork and coupling agent in thermoplastic matrix composites of PP and HDPE. It was demonstrated that the increase of 5wt.% of coupling agent in the two types of polymers significantly improved the mechanical properties and adhesion between the phases but the increase in cork concentration decreased mechanical properties and crystallinity. The CPCs with PP showed to have better mechanical properties, better aesthetic and internal structural quality, and easier processability than those with HDPE matrix. Nevertheless, the HDPE CPCs showed a high degree of crystallization. Concerning 3D printing, it was demonstrated the possibility of making new products based on natural cork fibers, showing promising results, although additional research is still needed to optimize the process.
- Additive manufactured Poly("-caprolactone)-graphene scaffolds: Lamellar crystal orientation, mechanical properties and biological performancePublication . Biscaia, Sara; Silva, João C.; Moura, Carla; Viana, Tânia; Tojeira, Ana; Mitchell, Geoffrey R.; Pascoal-Faria, Paula; Ferreira, Frederico Castelo; Alves, NunoUnderstanding the mechano–biological coupling mechanisms of biomaterials for tissue engineering is of major importance to assure proper scaffold performance in situ. Therefore, it is of paramount importance to establish correlations between biomaterials, their processing conditions, and their mechanical behaviour, as well as their biological performance. With this work, it was possible to infer a correlation between the addition of graphene nanoparticles (GPN) in a concentration of 0.25, 0.5, and 0.75% (w/w) (GPN0.25, GPN0.5, and GPN0.75, respectively) in three-dimensional poly("-caprolactone) (PCL)-based scaffolds, the extrusion-based processing parameters, and the lamellar crystal orientation through small-angle X-ray scattering experiments of extruded samples of PCL and PCL/GPN. Results revealed a significant impact on the scaffold’s mechanical properties to a maximum of 0.5% of GPN content, with a significant improvement in the compressive modulus of 59 MPa to 93 MPa. In vitro cell culture experiments showed the scaffold’s ability to support the adhesion and proliferation of L929 fibroblasts (fold increase of 28, 22, 23, and 13 at day 13 (in relation to day 1) for PCL, GPN0.25, GPN0.5, and GPN0.75, respectively) and bone marrow mesenchymal stem/stromal cells (seven-fold increase for all sample groups at day 21 in relation to day 1). Moreover, the cells maintained high viability, regular morphology, and migration capacity in all the different experimental groups, assuring the potential of PCL/GPN scaffolds for tissue engineering (TE) applications.
- Characterization of Biocompatible Poly(Ethylene Glycol)-Dimethacrylate Hydrogels for Tissue EngineeringPublication . Lopes, João; Fonseca, Rita; Viana, Tânia; Fernandes, Cristiana; Morouço, Pedro; Moura, Carla; Biscaia, SaraTissue Engineering depends on broadly techniques to regenerate tissues and/or organ functions. To do so, tailored polymeric and/or hydrogel scaffolds may be used to ensure the appropriate regeneration. Hydrogels are suitable materials for constructing cell-laden matrices as they can be produced with incorporation of cells and rapidly cross-linked in situ through photopolymerisation reactions. Measurement of the polymerization degree, as well as resistance to compression and water retention are fundamental tests to evaluate the characteristics of hydrogels. In this work, free-radical polymerisation of poly(ethylene glycol)-dimethacrylate (PEGDMA) in UV light was assessed. Several hydrogels with different photoinitiator and water contents were produced to evaluate their influence on hydrogels behaviour. Experiments showed that variations on water and photoinitiator content induce changes in the physical and chemical behaviour of hydrogels. As it was found, water content prevents polymerisation to occur and reduces the mechanical properties of hydrogels weakening them. Furthermore, differences were found in varying water content from 15 to 30%, since this increase turned hydrogels more fragile and increase their stabilization time for water retention.