alterado para: “Multi-Functional Multi-Material Structures for Orthopedic Implants using Laser-Assisted Strategies” Smart Bioactive Structures for Implants for Life

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Tribological behavior of bioactive multi-material structures targeting orthopedic applications

Publication . Costa, M.M.; Bartolomeu, F.; Alves, N.; Silva, F.S.; Miranda, G.

The following study proposes a multi-material solution in which Ti6Al4V cellular structures produced by Selective Laser Melting are impregnated with bioactive materials (hydroxyapatite or β-tricalcium phosphate) using press and sintering technique. To assess the tribological response of these structures, an alumina plate was used as a counterpart in a flat-on-flat reciprocating sliding test. Ti6Al4V cellular structures impregnated with bioactive materials displayed the highest wear resistance when compared with the unreinforced structures. Among the bioactive structures, Ti6Al4V cellular structures impregnated with βTCP were the ones with higher wear resistance, having the lowest weight loss. Hence, these structures are promising multifunctional solutions for load-bearing applications by gathering suitable mechanical properties (strength and stiffness); bioactive properties and in addition an improved wear performance.

2019Journal article

Open access

45S5 BAG-Ti6Al4V structures: The influence of the design on some of the physical and chemical interactions that drive cellular response

Publication . Melo-Fonseca, F.; Lima, R.; Costa, M.M.; Bartolomeu, F.; Alves, Nuno; Miranda, A.; Gasik, M.; Silva, F.S.; Silva, N.A.; Miranda, G.

Multi-material Ti6Al4V cellular structures impregnated with 45S5 bioactive glass were designed and produced using Selective LaserMelting (SLM), an additive manufacturing technique, combinedwith Press and Sintering focusing on load bearing components like hip implants. These structures were designed to combine Ti6Al4V mechanical properties and promote bone ingrowth into the structure as the bioactive material (45S5) is being absorbed and replaced by newly formed bone. The influence of these structures design on some of the physical and chemical aspects that drive cellular response was assessed. Roughness, wettability, bioactive glass quantity and quality on the structures after processing and the pH measured during cell culture (as a consequence of bioactive glass dissolution) were evaluated and correlated with cellular viability, cellular distribution, morphology and proliferation on the surface and inside the structures.

2018Journal article

Open access

Corrosion behaviour of PEEK or β-TCP-impregnated Ti6Al4V SLM structures targeting biomedical applications

Publication . Costa, M.M.; Dantas, T.A.; Bartolomeu, F.; Alves, N.; Silva, F.S.; Miranda, G.; Toptan, F.

Ti6Al4V cellular structures were produced by selective laser melting (SLM) and then filled either with beta-tricalcium phosphate (β-TCP) or PEEK (poly-ether-ether-ketone) through powder metallurgy techniques, to improve osteoconductivity and wear resistance. The corrosion behavior of these structures was explored considering its importance for the long-term performance of implants. Results revealed that the incorporation of open cellular pores induced higher electrochemical kinetics when being compared with dense structures. The impregnation of β-TCP and PEEK led to the creation of voids or gaps between the metallic matrix and the impregnated material which also influenced the corrosion behavior of the cellular structures.

2019-12Journal article

Open access

Multi-material cellular structured orthopedic implants design: In vitro and bio-tribological performance

Publication . Costa, M.M.; Lima, R.; Alves, N.; Silva, N.A.; Gasik, M.; Bartolomeu, F.; Miranda, G.

In this study, Selective Laser Melting (SLM) was used to produce mono-material Ti64Al4V- and NiTi-cubic cellular structures with an open-cell size and wall thickness of 500 μm and 100 μm, respectively. Bioactive beta-tricalcium phosphate (βTCP) and polymer poly-ether-ether ketone (PEEK) were used to fill the produced structures open-cells, thus creating multi-material components. These structures were characterized in vitro in terms of cell viability, adhesion, differentiation and mineralization. Also, bio-tribological experiments were performed against bovine plate to mimic the moment of implant insertion. Results revealed that metabolic activity and mineralization were improved on SLM mono-material groups, when compared to the control group. All cell metrics were improved with the addition of PEEK, conversely to βTCP where no significant differences were found. These results suggest that the proposed solutions can be used to improve implants performance.

2022Journal article

Open access

Development of β-TCP-Ti6Al4V structures: Driving cellular response by modulating physical and chemical properties

Publication . Costa, M.M.; Lima, R.; Melo-Fonseca, F.; Bartolomeu, F.; Alves, N.; Miranda, A.; Gasik, M.; Silva, F.S.; Silva, N.A.; Miranda, G.

Load-bearing implants success is strongly dependent on several physical and chemical properties that are known to drive cellular response. In this work, multi-material β-TCP-Ti6Al4V cellular structures were designed to combine Ti6Al4V mechanical properties and β-Tricalcium Phosphate bioactivity, in order to promote bone ingrowth as the bioactive material is being absorbed and replaced by newly formed bone. In this sense, the produced structures were characterized regarding roughness, wettability, β-TCP quantity and quality inside the structures after fabrication and the pH measured during cell culture (as consequence of β-TCP dissolution) and those aspects were correlated with cellular viability, distribution, morphology and proliferation. These structures displayed a hydrophilic behavior and results showed that the addition of β-TCP to these cellular structures led to an alkalization of the medium, aspect that significantly influences the cellular response. Higher impregnation ratios were found more adequate for lowering the media pH and toxicity, and thus enhance cell adhesion and proliferation.

2019Journal article

Open access