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Selective laser melting (SLM) and topology optimization for lighter aerospace componentes

datacite.subject.sdg03:Saúde de Qualidade
datacite.subject.sdg09:Indústria, Inovação e Infraestruturas
datacite.subject.sdg12:Produção e Consumo Sustentáveis
dc.contributor.authorSeabra, Miguel
dc.contributor.authorAzevedo, José
dc.contributor.authorAraújo, Aurélio
dc.contributor.authorReis, Luís
dc.contributor.authorPinto, Elodie
dc.contributor.authorAlves, Nuno
dc.contributor.authorMortágua, João Pedro
dc.date.accessioned2025-06-17T10:49:15Z
dc.date.available2025-06-17T10:49:15Z
dc.date.issued2016
dc.description.abstractAdditive Manufacturing (AM) is a manufacturing process through which a 3D component is produced by consecutively adding material. One of the most promising AM processes is SLM. In SLM a laser completely melts metallic powder particles together forming a 3D component. SLM is known for its freedom of manufacturing constraints allowing complex geometries and high material efficiency. Topology Optimisation (TO) is an optimisation type that calculates the optimal material distribution for a given problem. The combination of SLM with TO is being developed to create lightweight components. In this work, the whole development process, from optimisation to design, production and testing is addressed. Initially, an aircraft bracket topology was optimised to be produced by means of SLM. The TO solution was interpreted and designed for AM. During the interpretation and design process, a design methodology was defined in order to facilitate and make more accurate the TO solution design and make it ready for AM. After the optimised component was produced, metrological and mechanical tests were performed in order to validate the final design and the computer analysis. The optimised component showed considerable weight reduction with an increase of the factor of safety. The experimental tests revealed a good relation to the computer analysis evidencing, however, room for improvement, both in the computer model and the experimental tests.por
dc.identifier.citationMiguel Seabra, José Azevedo, Aurélio Araújo, Luís Reis, Elodie Pinto, Nuno Alves, Rui Santos, João Pedro Mortágua, Selective laser melting (SLM) and topology optimization for lighter aerospace componentes, Procedia Structural Integrity, Volume 1, 2016, Pages 289-296, ISSN 2452-3216, https://doi.org/10.1016/j.prostr.2016.02.039
dc.identifier.doi10.1016/j.prostr.2016.02.039
dc.identifier.issn2452-3216
dc.identifier.urihttp://hdl.handle.net/10400.8/13283
dc.language.isoeng
dc.peerreviewedyes
dc.publisherElsevier BV
dc.relation.hasversionhttps://www.sciencedirect.com/science/article/pii/S2452321616000408
dc.relation.ispartofProcedia Structural Integrity
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/
dc.subjectAdditive Manufacturing (AM)
dc.subjectSelective Laser Melting (SLM)
dc.subjectTopology Optimisation
dc.subjectDesign for AM
dc.subjectExperimental testing
dc.titleSelective laser melting (SLM) and topology optimization for lighter aerospace componenteseng
dc.typejournal article
dspace.entity.typePublication
oaire.citation.endPage296
oaire.citation.startPage289
oaire.citation.titleProcedia Structural Integrity
oaire.citation.volume1
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.familyNameAlves
person.givenNameNuno
person.identifier452149
person.identifier.ciencia-id311E-1559-8F6C
person.identifier.orcid0000-0002-5016-0868
person.identifier.ridN-4073-2013
person.identifier.scopus-author-id7006403383
relation.isAuthorOfPublicationbbd46a74-b77e-4539-a5fe-62ee95cdc4fa
relation.isAuthorOfPublication.latestForDiscoverybbd46a74-b77e-4539-a5fe-62ee95cdc4fa

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