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Alternative materials in moulding elements of hybrid moulds: structural integrity and tribological aspects

dc.contributor.authorMartinho, Pedro
dc.contributor.authorPouzada, António Sérgio
dc.date.accessioned2023-03-20T14:45:46Z
dc.date.available2023-03-20T14:45:46Z
dc.date.issued2021-01-24
dc.description.abstractHybrid moulds are an increasingly considered alternative for prototype series or short production runs. This type of tools resorts on the use of Rapid Prototyping and Tooling (RPT) to produce the moulding elements (blocks or other inserts). This study was developed using a hybrid injection mould with exchangeable moulding elements that were produced by additive manufacturing (AM), namely vacuum epoxy casting, stereolithography and ProMetal. A full steel tool was also used as a reference. The processing conditions for the polypropylene moulded parts using the hybrid mould were monitored for pressure, temperature and ejection force. The hybrid mould performance was assessed in terms of pressure and temperature evolution during the injection cycle and the AM moulding elements for physical integrity. The data from the polypropylene moulded parts and the moulding inserts are compared with structural and rheological simulations using ANSYS Workbench and MOLDEX 3D. The results show that the hybrid mould performance and the structural integrity of the moulding elements depend on the properties of the materials used. The moulding shrinkage, when resin cores are used, is also affected by the core deformation caused by the injection pressure.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.citationMartinho, P.G., Pouzada, A.S. Alternative materials in moulding elements of hybrid moulds: structural integrity and tribological aspects. Int J Adv Manuf Technol 113, 351–363 (2021). https://doi.org/10.1007/s00170-021-06630-5pt_PT
dc.identifier.doi10.1007/s00170-021-06630-5pt_PT
dc.identifier.urihttp://hdl.handle.net/10400.8/8264
dc.language.isoengpt_PT
dc.peerreviewedyespt_PT
dc.publisherSpringerpt_PT
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/pt_PT
dc.subjectStructural simulationpt_PT
dc.subjectEjection forcept_PT
dc.subjectShrinkagept_PT
dc.subjectPolypropylenept_PT
dc.subjectVacuum castingpt_PT
dc.subjectRapid toolingpt_PT
dc.subjectInjection mouldingpt_PT
dc.subjectHybrid mouldpt_PT
dc.titleAlternative materials in moulding elements of hybrid moulds: structural integrity and tribological aspectspt_PT
dc.typejournal article
dspace.entity.typePublication
oaire.citation.titleThe International Journal of Advanced Manufacturing Technologypt_PT
oaire.citation.volume113pt_PT
person.identifier.ciencia-id4B16-C0F8-02D3
person.identifier.orcid0000-0002-0629-0497
rcaap.rightsopenAccesspt_PT
rcaap.typearticlept_PT
relation.isAuthorOfPublication0a4cc917-6078-456e-b482-fd0913231e84
relation.isAuthorOfPublication.latestForDiscovery0a4cc917-6078-456e-b482-fd0913231e84

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