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Assessment of the dimensional and geometric precision of micro-details produced by material jetting

dc.contributor.authorSilva, Miguel R.
dc.contributor.authorPereira, António
dc.contributor.authorSampaio, Álvaro M.
dc.contributor.authorPontes, António J.
dc.date.accessioned2023-03-20T09:33:37Z
dc.date.available2023-03-20T09:33:37Z
dc.date.issued2021-04-15
dc.description.abstractAdditive Manufacturing (AM) technology has been increasing its penetration not only for the production of prototypes and validation models, but also for final parts. This technology allows producing parts with almost no geometry restrictions, even on a micro-scale. However, the micro-Detail (mD) measurement of complex parts remains an open field of investigation. To be able to develop all the potential that this technology offers, it is necessary to quantify a process’s precision limitations, repeatability, and reproducibility. New design methodologies focus on optimization, designing microstructured parts with a complex material distribution. These methodologies are based on mathematical formulations, whose numerical models assume the model discretization through volumetric unitary elements (voxels) with explicit dimensions and geometries. The accuracy of these models in predicting the behavior of the pieces is influenced by the fidelity of the object’s physical reproduction. Despite that the Material Jetting (MJ) process makes it possible to produce complex parts, it is crucial to experimentally establish the minimum dimensional and geometric limits to produce parts with mDs. This work aims to support designers and engineers in selecting the most appropriate scale to produce parts discretized by hexahedral meshes (cubes). This study evaluated the dimensional and geometric precision of MJ equipment in the production of mDs (cubes) comparing the nominal design dimensions. A Sample Test (ST) with different sizes of mDs was modeled and produced. The dimensional and geometric precision of the mDs were quantified concerning the nominal value and the calculated deviations. From the tests performed, it was possible to conclude that: (i) more than 90% of all analyzed mDs exhibit three dimensions (xyz) higher than the nominal ones; (ii) for micro-details smaller than 423 μm, they show a distorted geometry, and below 212 μm, printing fails.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.citationSilva, M.R.; Pereira, A.M.; Sampaio, Á.M.; Pontes, A.J. Assessment of the Dimensional and Geometric Precision of Micro-Details Produced by Material Jetting. Materials 2021, 14, 1989. https://doi.org/10.3390/ma14081989pt_PT
dc.identifier.doi10.3390/ma14081989pt_PT
dc.identifier.issn1996-1944
dc.identifier.urihttp://hdl.handle.net/10400.8/8256
dc.language.isoengpt_PT
dc.peerreviewedyespt_PT
dc.publisherMDPIpt_PT
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/pt_PT
dc.subjectPolymerspt_PT
dc.subjectPrecisionpt_PT
dc.subjectAdditive manufacturingpt_PT
dc.subjectPolyjetpt_PT
dc.titleAssessment of the dimensional and geometric precision of micro-details produced by material jettingpt_PT
dc.typejournal article
dspace.entity.typePublication
oaire.citation.titleMaterialspt_PT
oaire.citation.volume14pt_PT
person.familyNameReis Silva
person.familyNamePereira
person.givenNameMiguel
person.givenNameAntónio
person.identifier.ciencia-id2116-A1F8-128B
person.identifier.ciencia-idE215-4F0F-33EC
person.identifier.orcid0000-0001-6133-3229
person.identifier.orcid0000-0001-5062-1241
person.identifier.ridM-6163-2013
person.identifier.scopus-author-id7402230199
rcaap.rightsopenAccesspt_PT
rcaap.typearticlept_PT
relation.isAuthorOfPublication54a1669e-cabb-4428-b95d-cd10af517637
relation.isAuthorOfPublication6320b167-2323-4699-bf04-9288d3f603c0
relation.isAuthorOfPublication.latestForDiscovery6320b167-2323-4699-bf04-9288d3f603c0

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