Unidade de Investigação - CDRsp – Centro para o Desenvolvimento Rápido e Sustentado de Produto
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Browsing Unidade de Investigação - CDRsp – Centro para o Desenvolvimento Rápido e Sustentado de Produto by Field of Science and Technology (FOS) "Ciências Naturais::Outras Ciências Naturais"
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- Additive manufactured porous biomaterials targeting orthopedic implants: A suitable combination of mechanical, physical and topological propertiesPublication . Bartolomeu, F.; Dourado, N.; Pereira, F.; Alves, N.; Miranda, G.; Silva, F. S.Orthopedic implants are under incessant advancement to improve their interactions with surrounding bone tissue aiming to ensure successful outcomes for patients. A successful biological interaction between implant and surrounding bone depends on the combination of mechanical, physical and topological properties. Hence, Ti6Al4V cellular structures appear as very promising solutions towards the improvement of conventional orthopedic implants. This work addresses a set of fundamental tools that allow improving the design of Ti6Al4V cellular structures produced by Selective Laser Melting (SLM). Three-point bending tests were carried out to estimate the elastic modulus of the produced structures. Morphological analysis allowed to evaluate the dimensional differences that were noticed between the model CAD and the SLM structures. Finite element models (adjusted CAD) were constructed with the experimentally obtained dimensions to replicate the mechanical response of the SLM structures. Linear correlations were systematically found for the dimensions of the SLM structures as a function of the designed model CAD dimensions. This has also been observed for the measured porosities as a function of the designed CAD models. This data can be used in further FE analyses as design guidelines to help engineers fabricating near-net-shape SLM Ti6Al4V cellular structures. Besides, polished and sandblasted surface treatments performed on the Ti6Al4V cellular structures allowed to obtain suitable properties regarding roughness and wettability when compared to as-produced surfaces. The capillarity tests showed that all the analyzed Ti6Al4V structures are able to transport fluid along its structure. The cell viability tests demonstrate Ti6Al4V cellular structures SLM produced did not release toxic substances to the medium, indicating that these structures can assure a suitable environment for cells to proliferate and attach. This study proposes a design methodology for Ti6Al4V cellular structures, that owe suitable mechanical properties but also provide a proper combination of porosity, roughness, wettability, capillarity and cell viability, all of them relevant for orthopedic applications. A Ti6Al4V cellular structured hip implant prototype gathering the suitable features addressed in this study was successfully SLM-produced.
- Cyclic plastic behaviour of 7075 aluminium alloyPublication . Nogueira, F.; Cunha, J.; Mateus, A.; Malça, C.; Costa, J. D.; Branco, R.This paper aims at studying the cyclic plastic behaviour of the 7075-T651 aluminium alloy under fully-reversed strain-controlled conditions. Tests are conducted under strain-control mode, at room temperature, in a conventional servo-hydraulic machine, from smooth samples, using the single step method, with strain amplitudes (∆ε/2) in the range ±0.5 to ±2.75%. This material has exhibited a mixed behaviour, i.e. cyclic strain-hardens at higher strain amplitudes (∆ε/2/>1.1%) and cyclic strain-softens at lower strain amplitudes (∆ε/2<1.1%). A linear relationship between the degree of cyclic strain-hardening and the strain amplitude has been established for higher strain amplitudes. Fatigue-ductility and fatigue-strength properties agree with those found in the open literature for the same loading conditions.
- Effect of process parameters on the strength of resistance spot welds in 6082-T6 aluminium alloyPublication . Pereira, A. M.; Ferreira, J. M.; Loureiro, A.; Costa, J. D. M.; Bártolo, P. J.In this study the microstructural and mechanical behaviour of resistance spot welds (RSW) done on aluminium alloy 6082-T6 sheets, welded at different welding parameters, is examined. Microstructural examinations and hardness evaluations were carried out in order to determine the influence of welding parameters on the quality of the welds. The welded joints were subjected to static tensile-shear tests in order to determine their strength and failure mode. The increase in weld current and duration increased the nugget size and the weld strength. Beyond a critical nugget diameter the failure mode changed from interfacial to pullout. Taking into consideration the sheet thickness and the mechanical properties of the weld, a simple model is proposed to predict the critical nugget diameter required to produce pull-out failure mode in undermatched welds in heat-treatable aluminium alloys.
- Modeling and simulation of photofabrication processes using unsaturated polyester resinsPublication . Matias, João Manuel; Bartolo, Paulo; Pontes, António VilelaSeveral kinetic models have been proposed to simulate thermosetting cure reactions. The most complex models, based on a mechanistic approach of cure reactions, are developed based on the concepts of free radical polymerization and the mechanism of reactions with diffusion. However, mechanistic models are usually quite impractical for engineering purposes because of the difficulty in obtaining the model parameters. An alternative to these mechanistic models are the phenomenological models, formulated in terms of the degree of cure and much easier to apply. Phenomenological models have been largely used to study thermal-initiated cure reactions, although only few works used them to model the kinetics of ultraviolet-initiated cure reaction. This work proposes a photo-thermal-kinetic model to study the behavior of unsaturated polyester resins during ultraviolet-initiated cure reactions. The model considers samples with different amounts of initiator concentration and cure reactions performed under different ultraviolet light intensities. The model has been numerically solved using the finite element technique.
- A study of the mechanical properties of natural fibre reinforced compositesPublication . Ferreira, J. A. M.; Capela, C.; Costa, J. D.This paper presents the results of a current research of the tensile properties: ultimate strength and stiffness modulus in composites using natural reinforcements. Hemp short fibres and pine sawdust were randomly distributed in polypropylene matrices to produce composite plates with 5 mm thickness by injection moulding technique. The specimens were cut from these plates with bone dog shape or plane bars, and tested in tensile and four points bending, respectively. Stiffness modulus and ultimate stresses were obtained for different weight fraction content of reinforcement and discussed taking in account the failure modes. Four series of pine sawdust reinforced specimens were immersed in water in periods up to 20 days. Periodically, the specimens were removed from the water recipient and immediately tested. The damage effect of water immersion time was discussed based in the tensile results and in the water absorption curves.