Percorrer por autor "Costa, M. M."
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- Multi-material NiTi-PEEK hybrid cellular structures by Selective Laser Melting and Hot Pressing: Tribological characterizationPublication . Costa, M. M.; Bartolomeu, F.; Palmeiro, J.; Guimarães, B.; Alves, N.; Miranda, G.; Silva, F. S.In this study, a multi-material NiTi-PEEK cellular structured solution was designed, produced and characterized targeting orthopedic applications. For that purpose, Selective Laser Melting (SLM) technique was used to produce NiTi cellular structures with different open-cell sizes and wall thicknesses. Hot Pressing (HP) technique was used to introduce PEEK in the open-cells of NiTi structures to obtain multi-material components. Morphological characterization showed that the selected SLM processing parameters were suited to achieve high-quality parts without significant defects. Tribological characterization proved an enhanced wear resistance to the multi-material specimens when compared with the mono-material NiTi structures. These multi-material structures are a promising solution for providing a customized stiffness and superior wear resistance to NiTi structures to be integrated in innovative orthopedic designs.
- Selective Laser Melting of Ti6Al4V sub-millimetric cellular structures: Prediction of dimensional deviations and mechanical performancePublication . Bartolomeu, F.; Costa, M. M.; Alves, N.; Miranda, G.; Silva, F. S.Ti6Al4V sub-millimetric cellular structures arise as promising solutions concerning the progress of conventional orthopedic implants due to its ability to address a combination of mechanical, physical and topological properties. Such ability can improve the interaction between implant materials and surrounding bone leading to long-term successful orthopedic implants. Selective Laser Melting (SLM) capability to produce high quality Ti6Al4V porous implants is in great demand towards orthopedic biomaterials. In this study, Ti6Al4V cellular structures were designed, modeled, SLM produced and characterized targeting orthopedic implants. For that purpose, a set of tools is proposed to overcome SLM limited accuracy to produce porous biomaterials with desired dimensions and mechanical properties. Morphological analyses were performed to evaluate the dimensional deviations noticed between the model CAD and the SLM produced structures. Tensile tests were carried out to estimate the elastic modulus of the Ti6Al4V cellular structures. The present work proposes a design methodology showing the linear correlations found for the dimensions, the porosity and the elastic modulus when comparing the model CAD designs with Ti6Al4V structures by SLM.