Loading...
11 results
Search Results
Now showing 1 - 10 of 11
- The study of new NiTi actuators to reinforce the wing movement of aircraft systemsPublication . Braga, Rafael; Rodrigues, Patrícia Freitas; Cordeiro, Hélder; Carreira, Pedro; Vieira, Maria TeresaActuators using Shape Memory Alloy (SMA) springs could operate in different mechanical systems requiring geometric flexibility and high performance. The aim of the present study is to highlight the potential of these actuators, using their dimensional variations resulting from the phase transformations of NiTi springs (SMA) to make the movements of the system’s mobile components reversible. This reversibility is due to thermal-induced martensitic transformation of NiTi springs. The transformation promotes the extended and retracted of the springs as the phase changing (martensite–austenite) creates movement in part of the system. Therefore, the phase transition temperatures of NiTi, evaluated by differential scanning calorimetry (DSC), are required to control the dimensional variation of the spring. The influence of the number of springs in the system, as well as how impacts on the reaction time were evaluated. The different numbers of springs (two, four, and six) and the interspaces between them made it possible to control the time and the final angle attained in the mobile part of the system. Mechanical resistance, maximum angle, and the system’s reaction time using different NiTi springs highlight the role of the actuators. Fused Deposition Modelling (FDM)/Material Extrusion (MEX) or Selective Laser Sintering (SLS) was selected for shaping the composite matrix system. A new prototype was designed and developed to conduct tests that established the relationship between the recoverable deformation of the matrix suitable for the application as well as the number and distribution of the actuators.
- Industry 4.0 - Digital Twin Applied to Direct Digital ManufacturingPublication . Vitorino, João; Ribeiro, Eliseu; Silva, Rúben; Santos, Cyril; Carreira, Pedro; Mitchell, Geoffrey; Mateus, ArturMarinha Grande is a city in Leiria’s district, Portugal. Marinha Grande is known as the moulding city, influenced by the glass, plastic and rapid manufacturing industry. Its history comes from the 18th century with the first glass factory. In order to improve technological development in the local industry, Centre for rapid and sustainable product development (CDRsp) was established in 2007. With that historical know-how and data-based moulding manufacturing, this work goal is to link that data with today’s technology, implementing the Industry 4.0. That information would be stored in a Cloud-Based Design and Manufacturing (CBDM) as well as the real-time operational data. Accessing to that cloud, the design and production engineers can work together to digitally create a product without having to stop the machinery. To implement these concepts, this paper suggests a Digital Twin (DT) to take advantage of the historical information allied to the existent industrial machinery. It suggests a digital twin of a robotic arm with an additive or hybrid manufacturing tool, printing big parts (e.g. garden benches or urban furniture) with reused materials such as tire, cork, wood or stone pow loads.
- High Efficiency Cooling and Heating Channels for Injection MouldingPublication . Freitas, Paulo; Santos, Cyril; Carreira, Pedro; Mateus, ArturFor many years traditional injection moulding has been the norm for obtaining polymer based products, and yet this cycle still shows potential for improvement. This paper will encompass the potential in the thermal part of the cycle, by introducing a novel approach to conventional tubular cooling designs, empowered by additive technologies this reiterates what’s being known as conformal cooling. Different geometries and techniques are compared to determine the optimal cross section layout of the fluid channels and inner surface of the moulding parts. If the cooling achieved is sufficiently fast the crystallographic growth of the material can be manipulated to obtain specific properties observable in the mesoscale. This however can be transversely applied in other heat exchanging structures in future studies.
- Produção de peças biodegradáveis de parede fina por injeçãoPublication . Santos, C.; Mendes, A.; Carreira, P.; Mateus, A.; Alves, N.Actualmente, a indústria dos moldes para responder às exigências do mercado procura diversificar os seus mercados, apostando em produtos diferenciados e de valor acrescentado. Foi neste sentido que se desenvolveu o projecto de concepção e fabrico de vasos biodegradáveis para germinação de plantas. O objectivo deste artigo de investigação passa pela concepção e desenvolvimento de um vaso para germinação de plantas produzido em material biodegradável. A validação do projecto desenvolvido para uma peça de paredes finas em material biodegradável, foi realizada através da fabricação da ferramenta (molde) e o processamento de peças (vasos biodegradáveis). Este estudo demonstrou-se promissor como pilar de apoio para o desenvolvimento de futuros produtos em materiais biodegradáveis de paredes finas, obtidos pelo processo de injecção de termoplásticos. Os resultados alcançados permitiram validar o processo desenvolvido, bem como o produto obtido de paredes finas em material biodegradável, que neste caso foi um vaso biodegradável para germinação de plantas.
- A Computer Simulation of the Nitinol Thermal Expansion under Fast Varying Working ConditionsPublication . Ferreira, P. Castelo; Pascoal-Faria, P.; Carreira, P.; Alves, N.We discuss the setup of a simulation on ANSYS to predict the thermal expansion of parts made of Nitinol. A simulation is justified for working conditions in which the part heating is not ho-mogeneous originating a temperature gradient across the part section such that an analytical estimate for the part expansion cannot be calculated. We apply the simulation to the topological optimization of a square section geometry and a bullet geometry for water assisted injection molding. For the topo-logical optimization we consider as parameter the wall thickness and consider both the cases of fast varying temperature and fast varying temperature and pressure.
- A Novel Biomanufacturing System to Produce Multi-Material Scaffolds for Tissue Engineering: Concept and Preliminary ResultsPublication . Viana, T.; Biscaia, S.; Dabrowska, E.; Franco, M.; Carreira, P.; Morouço, P.; Alves, N.This research work aims to validate a new system that enables the fabrication of multimaterial 3D structures using poly(e-caprolactone) and sodium alginate for potential use in Tissue Engineering applications. To produce multi-material scaffolds for Tissue Engineering, accurate techniques are needed to obtain three-dimensional constructs with clinically appropriate size and structural integrity. This paper presents a novel biomanufacturing system which can fabricate 3D scaffolds with precise shape and porosity, through the control of all fabrication modules by an integrated computational platform. The incorporation of a clean flow unit and a camera makes it possible to produce scaffolds in a clean environment and provides a monitoring tool to analyse constructs during the production, respectively.
- Searching new solutions for NiTi sensors through indirect additive manufacturingPublication . Carreira, Pedro; Gatões, Daniel; Alves, Nuno; Ramos, Ana Sofia; Vieira, Maria TeresaShape Memory Alloys (SMAs) can play an essential role in developing novel active sensors for self-healing, including aeronautical systems. However, the NiTi SMAs available in the market are almost limited to wires, small sheets, and coatings. This restriction is mainly due to the difficulty in processing NiTi through conventional processes. Thus, the objective of this study is to evaluate the potential of one of the most promising routes for NiTi additive manufacturing—material extrusion (MEX). Optimizing the different steps during processing is mandatory to avoid brittle secondary phases formation, such as Ni3Ti. The prime NiTi powder is prealloyed, but it also contains NiTi2 and Ni as secondary phases. The present study highlights the role of Ni and NiTi2, with the later having a melting temperature (Tm = 984 ºC) lower than the NiTi sintering temperature, thus allowing a welcome liquid phase sintering (LPS). Nevertheless, the reaction of the liquid phase with the Ni phase could contribute to the formation of brittle intermetallic compounds, particularly around NiTi and NiTi2 phases, affecting the final structural properties of the 3D object. The addition of TiH2 to the virgin prealloyed NiTi powder was also studied and revealed the non-formation of Ni3Ti for a specific composition. The balancing addition of extra Ni revealed priority in the Ni3Ti appearance, emphasizing the role of Ni. Feedstocks extruded (filaments) and green strands (layers), before and after debinding & sintering, were used as homothetic of 3D objects for evaluation of defects (microtomography), microstructures, and mechanical properties. The composition of prealloyed powder with 5 wt.% TiH2 addition after sintering showed a homogeneous matrix with the NiTi2 second phase uniformly dispersed.
- Uma solução híbrida integrada de elevado nível criptográfico para autenticação de produtosPublication . Silva, Daniel P.; Silva, Ruben J. G.; Mateus, Gonçalo N. S.; Mateus, Artur J. S.; Carreira, Pedro J. S.; Santos, CyrilDevido à crescente contrafação de produtos nos mais variados setores de atividade, surge a necessidade de incorporar nesses mesmos, sistemas de identificação que permitam determinar a sua autenticidade e suportar as investidas de falsificação pela replicação indevida das tecnologias atuais. O presente projeto pretende apresentar uma nova abordagem que assenta na incorporação de um dispositivo híbrido patenteado, com propriedades óticas que lhe conferem um grau de criptografia elevado, em peças obtidas por moldação por injeção (embalagens e peças estruturais ou funcionais) com o intuito de obter uma solução integrada inviolável, mas eficaz e de análise intuitiva.
- Direct Digital Manufacturing of NanocompositesPublication . Mohan, Saeed D.; Nazhipkyzy, Meruyert; Carreira, Pedro; Santos, Cyril dos; Davis, Fred J.; Mateus, Artur; Mitchell, Geoffrey R.Additive manufacturing has surged in popularity as a route to designing and preparing functional parts. Depending on the parts function, certain attributes such as high mechanical performances may be desired. We develop a route for improving the mechanical properties of polymer devices, fabricated through additive manufacturing by combining electrospinning and stereo-lithography into one automated process. This process utilises the impressive mechanical properties of carbon nanotubes by encapsulating and aligning them in electrospun fibres. Composite fibres will be incorporated into polymer resins prepared with stereo-lithography, thereby providing resins that benefit from the composite fibres properties, enhancing their overall mechanical properties.
- Adaptive Platforms and Flexible Deposition System for Big Area Additive Manufacturing (BAAM)Publication . Silva, Ruben; Sereno, Pedro; Mateus, Artur; Mitchell, Geoffrey; José da Silva Carreira, Pedro; Santos, Cyril; Vitorino, João; Domingues, JorgeThe interest around the additive manufacturing is increasing, with more and more solutions at both the industrial and desktop levels. As this is still a relatively recent issue for several industrial areas, there is a clear opportunity to explore in order to optimize the systems in the face of the needs of these same industries, and with increasing times, there are increasing factors to take into ac- count in initial phases of new product development. Presently, there is also a growing ecological awareness, with the concern of implementing a logic of waste reduction and implementation of the circular economy in new products with a view to the valuation of new alternative materials. With the development of solutions aimed at the optimization and feasibility of large additive manufacturing systems, the introduction of new alternative materials will be a reality, presenting in this article a solution and methodology for future tests for new materials. Thus, herein is studied a way of responding to both problems, new ecological materials and BAAM system optimization, presented through a hybrid and flexible solution based on the Pin Bed Forming principle applied to Big Area Additive Manufacturing systems.